Custom Modular Clean Room

Key Product Features

1. Standardized Modules, Flexible Assembly and Combination

● Core components (wall panels, ceiling panels, columns, etc.) are all prefabricated components of standardized dimensions (e.g., 1.2m×2.4m, 1.5m×3.0m wall panels), supporting on-demand assembly and combination. This allows for the rapid construction of clean spaces ranging from tens to hundreds of square meters, adapting to the size and layout of different factories.

● Functional zones can be freely defined, such as production areas, buffer rooms, air showers, and material transfer areas, meeting the cleanliness gradient requirements of continuous multi-process production. For future capacity expansion, new modules can be added directly without large-scale dismantling and modification of the existing structure.

2. Convenient Construction, Short Cycle, and Low Cost

● Components use snap-fit/bolt connections, eliminating the need for complex on-site processes such as welding and painting. The construction cycle is shortened by more than 60% compared to traditional civil engineering cleanrooms. Cleanrooms up to 100 square meters can be assembled and commissioned in 10-20 days.

● Modular design reduces reliance on technical personnel for on-site construction, while also minimizing construction waste and pollution, significantly saving labor and time costs. It is suitable for the rapid production launch or production line upgrade needs of SMEs.

3. Material Compliance, Adaptable to Multiple Industry Standards

● Enclosure materials can be selected as needed: For the biopharmaceutical/medical device industry, antibacterial color-coated steel sandwich panels and 304 stainless steel plates are preferred, resistant to disinfectant wipes and meeting GMP requirements; for the electronics/food industry, ordinary color-coated steel sandwich panels are available, balancing cost-effectiveness and cleanliness requirements; all panels are fire-retardant Class A, with smooth, non-porous surfaces that are easy to clean and do not accumulate dust.

● Flooring is equipped with epoxy self-leveling flooring or PVC rolls, meeting requirements for anti-static properties, corrosion resistance, and wear resistance, suitable for equipment movement and high-frequency cleaning scenarios.

4. Customizable Purification System with Comprehensive Cleanliness Coverage

● Supports customized cleanliness levels from ISO 5 to 8, with different airflow configurations to meet specific needs: ISO 5 high-cleanliness areas utilize a full-area vertical unidirectional flow with FFUs, while ISO 7-8 levels employ a top-supply, bottom-return turbulent flow pattern; the standard filtration system features a three-stage filtration system (pre-filter + medium-efficiency filter + high-efficiency filter) to ensure stable and compliant air cleanliness.

● Integrates auxiliary systems such as automatic temperature and humidity control, differential pressure monitoring, and lighting. Parameters can be adjusted according to production processes (temperature 20-26℃, humidity 40-60% RH, clean area differential pressure ≥5Pa) to ensure a stable production environment.

Typical Application Scenarios

●Medical Device Manufacturing: Assembly workshops for medical dressings and in vitro diagnostic reagents, meeting cleanliness and GMP compliance requirements.

●Electronics Manufacturing: Soldering workshops for common components and circuit board assembly, preventing product defects caused by dust.

●Food Processing: Packaging workshops for ready-to-eat foods and filling workshops for health supplement powders, improving the cleanliness level of the production environment.

●Research Laboratories: Physicochemical testing and sample pretreatment laboratories, flexibly setting up localized clean spaces.

Commonly used equipment in cleanrooms